FUNCTIONS
Whether your factory operations intricate or simple, our product ecosystem can help you achieve the right balance between efficiency and productivity along with space objectives (optimization vs maximisation)
PRODUCTION AREA​​
Efficient production is crucial for manufacturing success, aiming for quality, quantity, timing, and cost alignment.​
-
Minimize travel distance between workstations and storage areas for smooth material handling.
-
Use shelves and bins for organized raw material storage.
-
Optimize storage by utilizing vertical space.
-
Design workstations with proper tools and efficient material handling to reduce production bottlenecks.
-
Employ heavy-duty workbenches for sturdy work surfaces.
-
Incorporate drawer-equipped base cabinets for organized tool and parts storage.
-
Improve efficiency with mobile cabinets to eliminate unnecessary trips between workstations.
ASSEMBLY AREA​​
An assembly line (often called a progressive assembly) is like a step-by-step way of making things.To optimize workflow & achieve efficiency, the motion of workers should be minimized to the extent possible. Key factors include:
-
Implementing a 'pull system' for on-demand production.
-
Designing ergonomic workstations for efficiency.
-
Dedicate workstations to specific tasks.
-
Use workbenches with storage and power outlets.
-
Incorporate visual management tools for issue identification and tracking
PACKAGING AREA​
This is where products undergo their final transformation, perfectly packed to keep them safe and represent the brand. But it's not just about looks – efficient packaging processes ensure that items are ready to travel securely, making their way to you in top-notch condition. Key factors for efficient workstations are:
-
Customized workstations for various tasks.
-
Equipped with necessary tools.
-
Visual cues like shadow boards for organization.
-
Flow racks for efficient part feeding.
-
Trolleys for product transportation.
REPAIR & MAINTENACE AREA​​ ​
Effective maintenance areas require well-designed workstations and smart storage solutions to support complex tasks. Key considerations include:
Utilizing heavy-duty workbenches for robust repair and testing surfaces.
Opting for L-shaped workbenches to maximize space and accommodate multitasking.
Adding uprights, adjustable shelves, and drawers for organized tool storage.
Incorporating integrated storage like drawers and shelves for quick access to frequently used tools, and mobile cabinets for efficient tool mobility and security.
QA & QC AREA​
Crafting products requires time, money, and safety precautions. Neglecting controls can lead to risk and legal issues. Quality Inspection is crucial. Here are workstation tips:
-
Optimize workstations for efficiency and customization to streamline quality control.
-
Use adjustable shelves for organized storage of testing equipment and tools.
-
Ensure power outlets are available for devices and tools.
-
Install good lighting to reduce errors.
-
Use holders to keep documents and standards organized.
-
Employ bin rails for quick access to needed items.
-
Arrange workstations for comfort and ergonomics to prevent fatigue during inspections.
STORE AREA​​
Storage systems are vital for organization in various industries. Managing storage, especially in places like factories dealing with heavy items, can be challenging and lead to delays and wasted resources. To improve manufacturing efficiency:
-
Use high-density shelves and cabinets for efficient storage.
-
Consider mobile shelving, which enhances storage efficiency with movable shelves.
-
Incorporate trolleys to facilitate material and equipment transport between workstations, reducing manual handling and improving efficiency.
R&D AREA​​
An efficient R&D cell is crucial for innovation, product development, and process improvement. Key elements include:
-
Dedicated areas for tasks with easy access to tools and materials enhance efficiency. Workbenches, integrated with base cabinets and worktops, provide robust surfaces tailored to specific needs, ensuring tools are within reach.
-
Workstations equipped with accessories like shelves, tool rails, and power rails to enhance functionality and organization.
-
Pegboard panels and bin rails keep tools organized, minimizing errors.
-
Robust cabinets and tall cabinets with adjustable options maintain a clutter-free workspace and provide secure storage for equipment.
-
Mobile trolleys facilitate smooth transportation of tools and materials, supporting various tasks.
-
Overhead Cabinets maximize vertical space, freeing up floor areas, and support visual management principles for efficient workflows.
-
Mobile Trolleys & Utility Carts offer flexibility for the changing needs of R&D projects.